Kanban (Pull System) What is Kanban?Ī method of regulating the flow of goods both within the factory and with outside suppliers and customers. How does Kaizen help?Ĭombines the collective talents of a company to create an engine for continually eliminating waste from manufacturing processes. Kaizen (Continuous Improvement) What is Kaizen?Ī strategy where employees work together proactively to achieve regular, incremental improvements in the manufacturing process. Improves cash flow and reduces space requirements. Highly effective in reducing inventory levels. Relies on many lean tools, such as Continuous Flow, Heijunka, Kanban, Standardized Work, and Takt Time. Pull parts through production based on customer demand instead of pushing parts through production based on projected demand. How does Jidoka help?Īfter Jidoka, workers can frequently monitor multiple stations (reducing labor costs) and many quality issues can be detected immediately (improving quality). #24 in one key tool full#Jidoka (Autonomation) What is Jidoka?ĭesign equipment to partially automate the manufacturing process (partial automation is typically much less expensive than full automation) and to automatically stop when defects are detected. How does Hoshin Kanri help?Įnsures that progress towards strategic goals is consistent and thorough – eliminating the waste that comes from poor communication and inconsistent direction. Hoshin Kanri (Policy Deployment) What is Hoshin Kanri?Īlign the goals of the company (Strategy), with the plans of middle management (Tactics) and the work performed on the plant floor (Action). Reduces lead times (since each product or variant is manufactured more frequently) and inventory (since batches are smaller). Heijunka (Level Scheduling) What is Heijunka?Ī form of production scheduling that purposely manufactures in much smaller batches by sequencing (mixing) product variants within the same process. Promotes a deep and thorough understanding of real-world manufacturing issues – by first-hand observation and by talking with plant floor employees. Gemba (The Real Place) What is Gemba?Ī philosophy that reminds us to get out of our offices and spend time on the plant floor – the place where real action occurs. How does Continuous Flow help?Įliminates many forms of waste (e.g., inventory, waiting time, and transport). Manufacturing where work-in-process smoothly flows through production with minimal (or no) buffers between steps of the manufacturing process. Improves throughput by strengthening the weakest link in the manufacturing process. Identify which part of the manufacturing process limits the overall throughput and improve the performance of that part of the process. It is corrosion resistant long-lasting service.Bottleneck Analysis What is Bottleneck Analysis? DURABLE & LONG-LASTING – It is made of high-quality stainless steel, making it life-proof.Take this with you anywhere you go to be prepared for unforeseen moments! EASY TO CARRY – It is lightweight and compact for easy carry.24-IN-1 MULTI-FUNCTIONAL TOOL – An innovative, multi-function tool that transforms 24 tools into one tiny key! Your go-to tools are now fully reinvented into one that still has the ability to perform all sorts of functions such as bottle opener, wire stripper, measurement, bike spoke key, wire bender, and more!.It is easy to carry, durable, and great for outdoor use. It is an innovative compact tool that has the ability to perform 24 actions without just using one product. Having to carry a lot of tools when going out can be an inconvenience! Why not turn all tools into one tiny key? The 24-in-1 Key Shaped Pocket Tools make it possible. Have all the essential tools wherever you go in just the size of a key!
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